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Kruse
Controls Inc.
has experience
providing automation solutions in a variety of industries. Our staff
of seasoned engineers can provide solutions in industries as diverse
as pharmaceuticals, chemical processing, steel making and food and
beverage. We have automated many different process types, including
discrete manufacturing , continuous and batch processes. We have
developed ways to improve efficiency, reduce downtime and increase
production in many facilities.
We complete over 200
projects annually.
Kruse
Controls
specialists can provide answers for your specific needs.
Click one of the links below to access examples
of our projects and processes with summaries of our work done. For
detailed information, click the
button provided with each example.
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INDUSTRY EXAMPLES
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Pharmaceutical |
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USP Water
Purification/Batching System
SUMMARY:
Replaced the existing control system on a pharmaceutical USP water purification
system with a new PLC/HMI based system allowing password security and access,
operator interface for setup, process parameter configuration and alarm
annunciation. System controls monitored various quality devices (rupture disks,
filter pressures, temperature and UV status) as well as conductivity and TOC.
Design and Installation of a
Spray Dryer Control System for a Pharmaceutical Manufacturer
SUMMARY:
A PC-based control package and (HMI) workstation were used to provide control of
a spray drying process.
Turn-key Design and
Installation of a Batching Process for a Pharmaceutical Manufacturer
SUMMARY:
A programmable logic controller (PLC) was used to control the batch
manufacturing process in a hazardous (Class 1, Division 2) location. A human
machine interface (HMI) workstation and an operator interface terminal (OIT)
were used to provide system status and allow operators to control the batch.
Turn-key Design and Installation
of a Clean Room Air Handling System for a Pharmaceutical
Manufacturer
SUMMARY:
A programmable logic controller (PLC) was used to control the clean room air
handling system. Two human machine interface (HMI) workstations were used to
provide system status and allow operators to change system setpoints.
Development and Installation of a
Batch Control System Using ISA S88.01 Compliant Batch Software
SUMMARY:
Used a programmable logic controller (PLC) and batch control software that is
compliant with the ISA S88.01 batch control standard to control a batch process
for a food flavorings manufacturer.
Packaging Line Integration
SUMMARY:
Networked all OEM PLCs to establish supervisory control over the entire
packaging line.
Automation of
In-line Filler for Pharmaceutical Industry
SUMMARY:
PLC program development for 2 separate In-line fillers, one for
1.0 to 45 Oz Nasal Spray and the second for Pint size bottles. Also
included OIT and Servo controllers.
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Food & Beverage |
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Control
System Development for Five New Conveying Lines in Bottling Plant
SUMMARY:
Used five programmable logic controllers (PLCs) to control table-top conveyors
(for loose bottles) and full-case conveyors (for packaged bottles) for five new
bottling lines.
Development and
Installation of a Batch Control System Using ISA S88.01 Compliant
Batch Software
SUMMARY:
Used a programmable logic controller (PLC) and batch control
software that is compliant with the ISA S88.01 batch control
standard to control a batch process for a food flavorings
manufacturer.
Downtime Collection
and Reporting System for Juice Line
SUMMARY:
Developed HMI and Visual Basic front end to create real-time
networked display of Juice Line status as well as automatically
collect actual downtime reasons with time stamp.
Juice
Blending/Batching System Consisting of a PLC and HMI
SUMMARY:
Designed, developed and installed an automated juice blending
and batching system. The system consists of two batch tanks where
dry ingredients are dissolved in water, six storage/blending tanks
to where the batches are pumped, with additional water and sugar
added. During the packaging process, the liquids are pumped through
proprietary blending systems with the final product being sent
through HTST presses and on to bottling lines.
Dairy Creamery
Automation
SUMMARY:
Designed, developed and installed a PLC/MMI system to automate the process of
batching/blending milk, pasteurizing and step-heat processing for the making of
sheep cheese. The process also included waste handling and CIP.
Control System for
Ammonia Refrigeration System
SUMMARY:
A programmable logic controller (PLC) and operator interface terminal (OIT)
were used to control the suction and discharge pressures of an
ammonia refrigeration system for a cola bottling facility.
Implement an
InTouch for Terminal Services Solution
SUMMARY:
Worked with local distributor of Wonderware products to
implement an InTouch for Terminal Services solution for the Doritos
3D production line in Aberdeen, MD.
Control System
Upgrade for Palletizer in Bottling Plant
SUMMARY:
Upgraded a palletizer PLC control system from one style PLC to
another
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Cement/Aggregate/Mining |
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Automation of a
Dual, 18 Cubic Yard Bucket Dredge
SUMMARY:
Four on-board programmable logic controllers (PLCs) were used to automate
starboard and port dredging operations. A human machine interface (HMI) was used
to provide dredge status and to allow manual operation. A global position system
(GPS) was interfaced to the HMI to provide dredge position and to prohibit
operation outside of permitted areas.
Automation of a
Sand and Gravel Cutter/Suction Dredge
SUMMARY:
Automate many of the features found on a cutter/suction dredge. The customer’s
goals for a new 100 foot sand and gravel dredge were to improve production
efficiency, reduce downtime and automatically create daily reports detailing
production, depths and locations dredged.
Cement Batching
Process
SUMMARY:
Develop an automated cement batch system to fill 60 and 80 lb bags with
predetermined recipes of bulk stored materials.
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Steel |
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Gas Fired Hearth Furnace Control System
SUMMARY:
Developed a 20 burner, 7 Zone combustion control system for a steel annealing
rotary Hearth Furnace using PLC control and HMI interface.
Redundant PLC and Supervisory Control for 4 Gas Furnaces
SUMMARY:
Upgraded the existing furnace control system to include redundant PLCs with
graphical HMI SCADA and Remote Access.
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General
Manufacturing |
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Control System for
Aluminum Web Anodizing Line with Database Server Interface
SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human
machine interface workstation (HMI) for process control. A Microsoft SQL Server
database was used for production setup and process information storage.
Control System for Three Aluminum Web Coating Lines with Common Database Server
SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human
machine interface workstation (HMI) for process control. A Microsoft SQL Server
database was used for production setup and process information storage.
Gantry Crane Cab
Communications
SUMMARY:
We configured an HMI installed in a gantry crane cab to
communicate with a PLC over spread spectrum radio modems.
PLC Control System for
a Cart Used to Transfer Treated Lead Components
SUMMARY:
Designed and implemented a PLC control system for a cart used to
transfer treated lead components from a row of ovens to a line of
conveyors for cooling and further processing.
Caulk Tube Filler
Controls
SUMMARY:
A control system was developed combining a PLC, multi-axis
controller, and HMI to control a high-speed caulking tube filling
machine.
Automation of
In-line Filler for Pharmaceutical Industry
SUMMARY:
PLC program development for 2 separate In-line fillers, one for
1.0 to 45 Oz Nasal Spray and the second for Pint size bottles. Also
included OIT and Servo controllers.
Chilled Water
Utility Control
SUMMARY:
Developed PLC coordinated controls to interface the 3 chillers (
2 steam and 1 electric) with the condenser and chilled water pump
package, cooling towers, refrigerant leak detection system ,
delivery point PLC’s, SCADA system, Chemical feed skid and many
other system.
Subcontracted by
Techno-Sciences, Inc. to Provide SCADA System Development Support
SUMMARY:
The Mint SCADA System is composed of two data acquisition
servers (both running Wonderware IndustrialSQL Server) located in
Philadelphia, PA and Denver, CO, which are responsible for
collecting all of the production data from over 100 presses and
numerous supporting equipment.
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Chemical |
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Waste Water
Treatment Control System in a Manganese Manufacturing Chemical Plant
SUMMARY:
Develop and install a PLC/HMI controls system for the complete Chemical
Neutralization process of the plant waste materials.
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Automotive |
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Automotive Front
End Assembly
SUMMARY:
Designed, developed and installed a PLC system to control the assembly of front
axel assemblies. The units were assembled on a turntable, with operators
loading, assembling, and unloading according to a strict sequence of operations,
with interlocking verifications.
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Pipeline |
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Pipeline Pigging and
Leak Detection
SUMMARY:
Pigging Operation for a 10-mile pipeline carrying No.6 Fuel Oil
from the terminal to a Power Plant using PLC’s and Dial-up Modems.
Reports are generated using MS SQL server and Visual Basic data
report designer.
Pipeline Leak
Detection and SCADA System
SUMMARY:
Leak detection and data acquisition for a 6 mile Jet fuel
pipeline using PLC’s and Dial-up modem. Reports are generated using
MS SQL server and Visual Basic data report designer.
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Water/Wastewater Treatment |
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Waste Water
Treatment Control System in a Manganese Manufacturing Chemical Plant
SUMMARY:
Develop and install a PLC/HMI controls system for the complete Chemical
Neutralization process of the plant waste materials.
Secondary Treatment
Control of Municipal Waste Water Treatment Plant
SUMMARY:
Installed a PLC based system to control processes of Batch Nitrification
Reactors, Secondary Clarifiers, Return Activated Sludge, and Waste Activated
Sludge.
Water Pumping Station
Chemical Pump Controller Monitor
SUMMARY:
Two identical HMI computer systems were developed to control and
monitor a water pumping station and monitor a chemical pump
controller in order to provide redundancy, security, alarming, and
emergency management.
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CATEGORY
EXAMPLES
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PLC Programming |
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Control System for
Aluminum Web Anodizing Line with Database Server Interface
SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human
machine interface workstation (HMI) for process control. A Microsoft SQL Server
database was used for production setup and process information storage.
Control System for
Aluminum Web Anodizing Line with Database Server Interface
SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human
machine interface workstation (HMI) for process control. A Microsoft SQL Server
database was used for production setup and process information storage.
Automation of a
Dual, 18 Cubic Yard Bucket Dredge
SUMMARY:
Four on-board programmable logic controllers (PLCs) were used to automate
starboard and port dredging operations. A human machine interface (HMI) was used
to provide dredge status and to allow manual operation. A global position system
(GPS) was interfaced to the HMI to provide dredge position and to prohibit
operation outside of permitted areas.
Development and
Installation of a Batch Control System Using ISA S88.01 Compliant
Batch Software
SUMMARY:
Used a programmable logic controller (PLC) and batch control
software that is compliant with the ISA S88.01 batch control
standard to control a batch process for a food flavorings
manufacturer.
Control
System Development for Five New Conveying Lines in Bottling Plant
SUMMARY:
Used five programmable logic controllers (PLCs) to control table-top conveyors
(for loose bottles) and full-case conveyors (for packaged bottles) for five new
bottling lines.
Control System for Three Aluminum Web Coating Lines with Common Database Server
SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human
machine interface workstation (HMI) for process control. A Microsoft SQL Server
database was used for production setup and process information storage.
Juice
Blending/Batching System Consisting of a PLC and HMI
SUMMARY:
Designed, developed and installed an automated juice blending
and batching system. The system consists of two batch tanks where
dry ingredients are dissolved in water, six storage/blending tanks
to where the batches are pumped, with additional water and sugar
added. During the packaging process, the liquids are pumped through
proprietary blending systems with the final product being sent
through HTST presses and on to bottling lines.
Gas Fired Hearth Furnace Control System
SUMMARY:
Developed a 20 burner, 7 Zone combustion control system for a steel annealing
rotary Hearth Furnace using PLC control and HMI interface.
Automotive Front
End Assembly
SUMMARY:
Designed, developed and installed a PLC system to control the assembly of front
axel assemblies. The units were assembled on a turntable, with operators
loading, assembling, and unloading according to a strict sequence of operations,
with interlocking verifications.
Water Pumping Station
Chemical Pump Controller Monitor
SUMMARY:
Two identical HMI computer systems were developed to control and
monitor a water pumping station and monitor a chemical pump
controller in order to provide redundancy, security, alarming, and
emergency management.
Gantry Crane Cab
Communications
SUMMARY:
We configured an HMI installed in a gantry crane cab to
communicate with a PLC over spread spectrum radio modems.
PLC Control System for
a Cart Used to Transfer Treated Lead Components
SUMMARY:
Designed and implemented a PLC control system for a cart used to
transfer treated lead components from a row of ovens to a line of
conveyors for cooling and further processing.
Caulk Tube Filler
Controls
SUMMARY:
A control system was developed combining a PLC, multi-axis
controller, and HMI to control a high-speed caulking tube filling
machine.
Pipeline Pigging and
Leak Detection
SUMMARY:
Pigging Operation for a 10-mile pipeline carrying No.6 Fuel Oil
from the terminal to a Power Plant using PLC’s and Dial-up Modems.
Reports are generated using MS SQL server and Visual Basic data
report designer.
Pipeline Leak
Detection and SCADA System
SUMMARY:
Leak detection and data acquisition for a 6 mile Jet fuel
pipeline using PLC’s and Dial-up modem. Reports are generated using
MS SQL server and Visual Basic data report designer.
Automation of
In-line Filler for Pharmaceutical Industry
SUMMARY:
PLC program development for 2 separate In-line fillers, one for
1.0 to 45 Oz Nasal Spray and the second for Pint size bottles. Also
included OIT and Servo controllers.
Chilled Water
Utility Control
SUMMARY:
Developed PLC coordinated controls to interface the 3 chillers (
2 steam and 1 electric) with the condenser and chilled water pump
package, cooling towers, refrigerant leak detection system ,
delivery point PLC’s, SCADA system, Chemical feed skid and many
other system.
Worked on a Data
Acquisition System Using Intellution Fix32 HMI Software to Collect,
Display and Store Real-time Production Data in the Stamp Production
Facility
SUMMARY:
The system interfaced an Intellution Fix32 SCADA system to an
Allen-Bradley PLC for collection of the real-time production data.
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HMI Development |
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Control System for
Aluminum Web Anodizing Line with Database Server Interface
SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human
machine interface workstation (HMI) for process control. A Microsoft SQL Server
database was used for production setup and process information storage.
Waste Water
Treatment Control System in a Manganese Manufacturing Chemical Plant
SUMMARY:
Develop and install a PLC/HMI controls system for the complete Chemical
Neutralization process of the plant waste materials.
Development and Installation of a
Batch Control System Using ISA S88.01 Compliant Batch Software
SUMMARY:
Used a programmable logic controller (PLC) and batch control software that is
compliant with the ISA S88.01 batch control standard to control a batch process
for a food flavorings manufacturer.
Custom Alarm
Analysis System for Human Machine Interface (HMI) Software Package
SUMMARY:
Developed a Microsoft VisualBasic application to allow a user to query process
alarm information inserted into a Microsoft SQL Server database from an off the
shelf HMI software package and generate historical analysis reports.
Water Pumping Station
Chemical Pump Controller Monitor
SUMMARY:
Two identical HMI computer systems were developed to control and
monitor a water pumping station and monitor a chemical pump
controller in order to provide redundancy, security, alarming, and
emergency management.
Gantry Crane Cab
Communications
SUMMARY:
We configured an HMI installed in a gantry crane cab to
communicate with a PLC over spread spectrum radio modems.
Designed and Developed
a Data Acquisition System for Monitoring the Perimeter of a Missile
Production Facility in Russia as Mandated by the START Treaty
SUMMARY:
The system utilized Allen-Bradley PLCs to monitor numerous
vehicle sensors, motion sensors, guard gates, traffic lights, etc.
Subcontracted by
Techno-Sciences, Inc. to Provide SCADA System Development Support
SUMMARY:
The Mint SCADA System is composed of two data acquisition
servers (both running Wonderware IndustrialSQL Server) located in
Philadelphia, PA and Denver, CO, which are responsible for
collecting all of the production data from over 100 presses and
numerous supporting equipment.
Worked on a Data
Acquisition System Using Intellution Fix32 HMI Software to Collect,
Display and Store Real-time Production Data in the Stamp Production
Facility
SUMMARY:
The system interfaced an Intellution Fix32 SCADA system to an
Allen-Bradley PLC for collection of the real-time production data.
Implement an
InTouch for Terminal Services Solution
SUMMARY:
Worked with local distributor of Wonderware products to
implement an InTouch for Terminal Services solution for the Doritos
3D production line in Aberdeen, MD.
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Control System for
Aluminum Web Anodizing Line with Database Server Interface
SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human
machine interface workstation (HMI) for process control. A Microsoft SQL Server
database was used for production setup and process information storage.
Control System for Three Aluminum Web Coating Lines with Common Database Server
SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human
machine interface workstation (HMI) for process control. A Microsoft SQL Server
database was used for production setup and process information storage.
Downtime Collection
and Reporting System for Juice Line
SUMMARY:
Developed HMI and Visual Basic front end to create real-time
networked display of Juice Line status as well as automatically
collect actual downtime reasons with time stamp.
Custom Alarm
Analysis System for Human Machine Interface (HMI) Software Package
SUMMARY:
Developed a Microsoft VisualBasic application to allow a user to query process
alarm information inserted into a Microsoft SQL Server database from an off the
shelf HMI software package and generate historical analysis reports.
Automation of
Production Ticket Generation and Tracking for a Vending Machine
Manufacturer with an Interface to their ERP System
SUMMARY:
Developed a Microsoft Visual Basic application to automatically generate
barcoded production tickets from daily production schedules. Developed a Visual
Basic application to update the ERP records by receiving scanned barcode
information upon completion of the vending machine manufacture and quality test.
Development of an OPC
I/O Server for Communication of a Human Machine Interface (HMI) to a
Programmable Logic Controller (PLC)
SUMMARY:
Used Microsoft Visual C++ to develop an OPC I/O server for communication between
an HMI and a PLC.
Pipeline Pigging and
Leak Detection
SUMMARY:
Pigging Operation for a 10-mile pipeline carrying No.6 Fuel Oil
from the terminal to a Power Plant using PLC’s and Dial-up Modems.
Reports are generated using MS SQL server and Visual Basic data
report designer.
Pipeline Leak
Detection and SCADA System
SUMMARY:
Leak detection and data acquisition for a 6 mile Jet fuel
pipeline using PLC’s and Dial-up modem. Reports are generated using
MS SQL server and Visual Basic data report designer.
Designed and Developed
a Data Acquisition System for Monitoring the Perimeter of a Missile
Production Facility in Russia as Mandated by the START Treaty
SUMMARY:
The system utilized Allen-Bradley PLCs to monitor numerous
vehicle sensors, motion sensors, guard gates, traffic lights, etc.
Subcontracted by
Techno-Sciences, Inc. to Provide SCADA System Development Support
SUMMARY:
The Mint SCADA System is composed of two data acquisition
servers (both running Wonderware IndustrialSQL Server) located in
Philadelphia, PA and Denver, CO, which are responsible for
collecting all of the production data from over 100 presses and
numerous supporting equipment.
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High Performance
Motion
Control |
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Control System
Retrofit on 2-axis Ceramic Tube Cutting Machine
SUMMARY:
Replaced the existing control system on a ceramic tube cutting machine with a
new system consisting of two single axis servo controllers for position and
machine control.
Motion
Control Interface for 3-axis Robotic System
SUMMARY:
Developed a PC-based Microsoft VisualBasic control interface for a 3-axis
robotic system.
Control
System Retrofit on a Completely Automated 3-axis Piston Ring Profiling Machine
SUMMARY:
Replaced the existing control system on a piston ring profiling machine with a
new system consisting of a 3-axis servo system for tool die position control, a
programmable logic controller (PLC) for ring loading control and an operator
interface terminal (OIT) for setup and parameter storage.
Control
System Retrofit on 4-axis Piston Ring Cutting Machine
SUMMARY:
Replaced the existing control system on a piston ring cutting machine with a new
system consisting of a 3-axis servo system for tool die position control, a
programmable logic controller (PLC) for auxiliary control and an operator
interface terminal (OIT) for setup and parameter storage.
Installation
of flying shear control system
for a sheeting operation
SUMMARY:
Installed a brushless DC drive for infeed roll, an AC servo drive for knife roll
and a pneumatic brake tensioning system to allow a flying shear to sheet paper
to various lengths while matching line speed through the cut.
Installation
of a digital rotary shear control system for a
Paperboard manufacturer
SUMMARY:
Installed closed-loop vector drives, a programmable logic controller (PLC) and
operator interface terminal (OIT) to perform ratio control on a rotary shear for
configurable and repeatable sheet length control.
Motion
control system retrofit on a 5-axis
taping machine
SUMMARY:
Retrofitted a taping machine with a 5-axis servo controller. The servo system
controls the automatic application of decorative packaging tape to bundles of
product boxes.
Caulk Tube Filler
Controls
SUMMARY:
A control system was developed combining a PLC, multi-axis
controller, and HMI to control a high-speed caulking tube filling
machine.
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Custom Application
Development |
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Downtime Collection
and Reporting System for Juice Line
SUMMARY:
Developed HMI and Visual Basic front end to create real-time
networked display of Juice Line status as well as automatically
collect actual downtime reasons with time stamp.
Automation of
production ticket generation and
Tracking for a vending machine
manufacturer with an Interface to their ERP System
SUMMARY:
Developed a Microsoft Visual Basic application to automatically generate
barcoded production tickets from daily production schedules. Developed a Visual
Basic application to update the ERP records by receiving scanned barcode
information upon completion of the vending machine manufacture and quality test.
Development of an OPC
I/O Server for Communication of a
human machine interface (HMI) to a
programmable logic controller (PLC)
SUMMARY:
Used Microsoft Visual C++ to develop an OPC I/O server for communication between
an HMI and a PLC.
Custom
alarm
analysis system for human machine interface (HMI) software package
SUMMARY:
Developed a Microsoft VisualBasic application to allow a user to query process
alarm information inserted into a Microsoft SQL Server database from an off the
shelf HMI software package and generate historical analysis reports.
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Batch Processes |
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Turn-key Design and
Installation of a Batching Process for a
pharmaceutical manufacturer
SUMMARY:
A programmable logic controller (PLC) was used to control the batch
manufacturing process in a hazardous (Class 1, Division 2) location. A human
machine interface (HMI) workstation and an operator interface terminal (OIT)
were used to provide system status and allow operators to control the batch.
Development and Installation of a
batch control system using ISA S88.01
compliant batch software
SUMMARY:
Used a programmable logic controller (PLC) and batch control software that is
compliant with the ISA S88.01 batch control standard to control a batch process
for a food flavorings manufacturer.
Cement Batching
Process
SUMMARY:
Develop an automated cement batch system to fill 60 and 80 lb bags with
predetermined recipes of bulk stored materials.
Juice
Blending/Batching system consisting of a PLC and HMI
SUMMARY:
Designed, developed and installed an automated juice blending
and batching system. The system consists of two batch tanks where
dry ingredients are dissolved in water, six storage/blending tanks
to where the batches are pumped, with additional water and sugar
added. During the packaging process, the liquids are pumped through
proprietary blending systems with the final product being sent
through HTST presses and on to bottling lines.
USP Water
Purification/Batching System
SUMMARY:
Replaced the existing control system on a pharmaceutical USP water purification
system with a new PLC/HMI based system allowing password security and access,
operator interface for setup, process parameter configuration and alarm
annunciation. System controls monitored various quality devices (rupture disks,
filter pressures, temperature and UV status) as well as conductivity and TOC.
Dairy Creamery
Automation
SUMMARY:
Designed, developed and installed a PLC/MMI system to automate the process of
batching/blending milk, pasteurizing and step-heat processing for the making of
sheep cheese. The process also included waste handling and CIP.
Gas Fired Hearth Furnace Control System
SUMMARY:
Developed a 20 burner, 7 Zone combustion control system for a steel annealing
rotary Hearth Furnace using PLC control and HMI interface.
Control
system
upgrade for Palletizer in
bottling plant
SUMMARY:
Upgraded a palletizer PLC control system from one style PLC to another.
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Combustion Control |
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Gas Fired Hearth Furnace Control System
SUMMARY:
Developed a 20 burner, 7 Zone combustion control system for a steel annealing
rotary Hearth Furnace using PLC control and HMI interface.
Gas Fired Fluidized Bed Dryer Controls for Cement Industry
SUMMARY:
Developed a 2 burner, 2 Zone combustion control and feed control system for a
Gas Fired Fluidized Bed Dryer.
Redundant PLC and Supervisory Control for 4 Gas Furnaces.
SUMMARY:
Upgraded the existing furnace control system to include redundant PLCs with
graphical HMI SCADA and Remote Access.
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Project Management & Planning |
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Electrical
Scope and Bid Package Development
Summary:
Develop a Bid Document and Drawings package for electrical and
controls installation for several industries including Bottling,
Pharmaceutical, Steel and Cement.
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SCADA Development |
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Redundant PLC and Supervisory Control for 4 Gas Furnaces.
SUMMARY:
Upgraded the existing furnace control system to include redundant PLCs with
graphical HMI SCADA and Remote Access.
Water Pumping Station
Chemical Pump Controller Monitor
SUMMARY:
Two identical HMI computer systems were developed to control and
monitor a water pumping station and monitor a chemical pump
controller in order to provide redundancy, security, alarming, and
emergency management.
Pipeline Leak
Detection and SCADA System
SUMMARY:
Leak detection and data acquisition for a 6 mile Jet fuel
pipeline using PLC’s and Dial-up modem. Reports are generated using
MS SQL server and Visual Basic data report designer.
Chilled Water
Utility Control
SUMMARY:
Developed PLC coordinated controls to interface the 3 chillers (
2 steam and 1 electric) with the condenser and chilled water pump
package, cooling towers, refrigerant leak detection system ,
delivery point PLC’s, SCADA system, Chemical feed skid and many
other system.
Subcontracted by
Techno-Sciences, Inc. to Provide SCADA System Development Support
SUMMARY:
The Mint SCADA System is composed of two data acquisition
servers (both running Wonderware IndustrialSQL Server) located in
Philadelphia, PA and Denver, CO, which are responsible for
collecting all of the production data from over 100 presses and
numerous supporting equipment.
Worked on a
data
acquisition system using Intellution Fix32 HMI Software to
collect,
display and store real-time production data in the
stamp production
facility
SUMMARY:
The system interfaced an Intellution Fix32 SCADA system to an
Allen-Bradley PLC for collection of the real-time production data.
Implement an
InTouch for Terminal Services Solution
SUMMARY:
Worked with local distributor of Wonderware products to
implement an InTouch for Terminal Services solution for the Doritos
3D production line in Aberdeen, MD.
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Networking |
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Chilled Water
Utility Control
SUMMARY:
Developed PLC coordinated controls to interface the 3 chillers (
2 steam and 1 electric) with the condenser and chilled water pump
package, cooling towers, refrigerant leak detection system ,
delivery point PLC’s, SCADA system, Chemical feed skid and many
other system.
Designed and Developed
a Data acquisition system for
Monitoring the Perimeter of a
missile
production facility in Russia as Mandated by the START Treaty
SUMMARY:
The system utilized Allen-Bradley PLCs to monitor numerous
vehicle sensors, motion sensors, guard gates, traffic lights, etc.
Subcontracted by
Techno-Sciences, Inc. to Provide SCADA System
development support
SUMMARY:
The Mint SCADA System is composed of two data acquisition
servers (both running Wonderware IndustrialSQL Server) located in
Philadelphia, PA and Denver, CO, which are responsible for
collecting all of the production data from over 100 presses and
numerous supporting equipment.
Implement an
InTouch for Terminal Services Solution
SUMMARY:
Worked with local distributor of Wonderware products to
implement an InTouch for Terminal Services solution for the Doritos
3D production line in Aberdeen, MD.
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