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At
Kruse Controls, Inc., our senior designers are always
looking for ways to bring their diverse skill sets to new
markets. As we grow, we continue to provide automation solutions
to a wide variety of industries.
Plastics
processing, aluminum acid washing and coating, asphalt shingle
production, magnetic diskette manufacturing are just a couple of
examples of processes that fit into this “catch-all” category.
Kruse Controls,
Inc. applies the same quality automation solutions to these
industries as it would to any other. PLC based control systems,
HMI and OIT graphic interfaces and information collection and
reporting systems are all applied with the unique requirements
of the customer in mind.
Regardless of your
industry, allow Kruse Controls, Inc. to work with you to
address all your automation needs.

Project Examples
Control System for
aluminum web anodizing
line with database
server interface

SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human
machine interface workstation (HMI) for process control. A Microsoft SQL Server
database was used for production setup and process information storage.

Control System for three aluminum web coating
lines with common
database server

SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human
machine interface workstation (HMI) for process control. A Microsoft SQL Server
database was used for production setup and process information storage.

Control
system
upgrade for palletizer
in bottling plant

SUMMARY:
Upgraded a palletizer PLC control system from one style PLC to
another

Automotive Front
End Assembly

SUMMARY:
Designed, developed and installed a PLC system to control the assembly of front
axel assemblies. The units were assembled on a turntable, with operators
loading, assembling, and unloading according to a strict sequence of operations,
with interlocking verifications.

Gantry Crane Cab
Communications

SUMMARY:
We configured an HMI installed in a gantry crane cab to
communicate with a PLC over spread spectrum radio modems.

PLC
control system for
a Cart used to transfer treated lead components

SUMMARY:
Designed and implemented a PLC control system for a cart used to
transfer treated lead components from a row of ovens to a line of
conveyors for cooling and further processing.

Caulk Tube Filler
Controls

SUMMARY:
A control system was developed combining a PLC, multi-axis
controller, and HMI to control a high-speed caulking tube filling
machine.

Automation of
In-line Filler for Pharmaceutical Industry

SUMMARY:
PLC program development for 2 separate In-line fillers, one for
1.0 to 45 Oz Nasal Spray and the second for Pint size bottles. Also
included OIT and Servo controllers.

Chilled Water
Utility Control

SUMMARY:
Developed PLC coordinated controls to interface the 3 chillers (
2 steam and 1 electric) with the condenser and chilled water pump
package, cooling towers, refrigerant leak detection system ,
delivery point PLC’s, SCADA system, Chemical feed skid and many
other system.

Subcontracted by
Techno-Sciences, Inc. to Provide SCADA System
development support

SUMMARY:
The Mint SCADA System is composed of two data acquisition
servers (both running Wonderware IndustrialSQL Server) located in
Philadelphia, PA and Denver, CO, which are responsible for
collecting all of the production data from over 100 presses and
numerous supporting equipment.
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