At Kruse Controls, Inc., our senior designers are always looking for ways to bring their diverse skill sets to new markets. As we grow, we continue to provide automation solutions to a wide variety of industries.

Plastics processing, aluminum acid washing and coating, asphalt shingle production, magnetic diskette manufacturing are just a couple of examples of processes that fit into this “catch-all” category.

Kruse Controls, Inc. applies the same quality automation solutions to these industries as it would to any other. PLC based control systems, HMI and OIT graphic interfaces and information collection and reporting systems are all applied with the unique requirements of the customer in mind.

Regardless of your industry, allow Kruse Controls, Inc. to work with you to address all your automation needs.

Project Examples

Control System for aluminum web anodizing line with database server interface

SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human machine interface workstation (HMI) for process control. A Microsoft SQL Server database was used for production setup and process information storage.



Control System for three aluminum web coating lines with common database server

SUMMARY:
The anodizing line uses a programmable logic controller (PLC) and a human machine interface workstation (HMI) for process control. A Microsoft SQL Server database was used for production setup and process information storage.

Control system upgrade for palletizer in bottling plant

SUMMARY:
Upgraded a palletizer PLC control system from one style PLC to another

Automotive Front End Assembly

SUMMARY:
Designed, developed and installed a PLC system to control the assembly of front axel assemblies. The units were assembled on a turntable, with operators loading, assembling, and unloading according to a strict sequence of operations, with interlocking verifications.

Gantry Crane Cab Communications

SUMMARY:
We configured an HMI installed in a gantry crane cab to communicate with a PLC over spread spectrum radio modems.

PLC control system for a Cart used to transfer treated lead components

SUMMARY:
Designed and implemented a PLC control system for a cart used to transfer treated lead components from a row of ovens to a line of conveyors for cooling and further processing.

Caulk Tube Filler Controls

SUMMARY:
A control system was developed combining a PLC, multi-axis controller, and HMI to control a high-speed caulking tube filling machine.

Automation of In-line Filler for Pharmaceutical Industry

SUMMARY:
PLC program development for 2 separate In-line fillers, one for 1.0 to 45 Oz Nasal Spray and the second for Pint size bottles. Also included OIT and Servo controllers.

Chilled Water Utility Control

SUMMARY:
Developed PLC coordinated controls to interface the 3 chillers ( 2 steam and 1 electric) with the condenser and chilled water pump package, cooling towers, refrigerant leak detection system , delivery point PLC’s, SCADA system, Chemical feed skid and many other system.

Subcontracted by Techno-Sciences, Inc. to Provide SCADA System development support

SUMMARY:
The Mint SCADA System is composed of two data acquisition servers (both running Wonderware IndustrialSQL Server) located in Philadelphia, PA and Denver, CO, which are responsible for collecting all of the production data from over 100 presses and numerous supporting equipment.

 
 

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