Kruse Controls, Inc. recognizes the food and beverage industries as among its key markets. We have been focusing on automation solutions for these industries for years. Within the food and beverage industries, we have provided solutions for various soda, water and juice bottlers, bakeries, snack and candy producers, spice manufacturers, dairies, vinegar production facilities and many more.

Our automation systems typically cover at least one of three broad categories: material handling, process control and/or information systems. More specifically, we can provide the following services:
 
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Conveyor control systems

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Pick and place applications

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Clean In Place (CIP) systems

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Automatic sensing and sorting systems

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Filler control systems

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Line integration and coordination

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Packaging systems and control

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Oven and dryer control systems

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Refrigeration controls

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Pasteurizing control, including HTST systems

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Spray dryer controls

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Recipe systems

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Batch controls, including ISA S88 compliant systems

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Raw material inventory tracking

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Quality tracking and SPC systems

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Downtime tracking and reporting

Having spent considerable time in the food and beverage industries, we are comfortable with FDA requirements, sanitary 3A standards and USDA regulations.

Allow Kruse Controls, Inc. to handle all your automation needs.

Project Examples

Control system development for five new conveying lines in bottling plant

SUMMARY:
Used five programmable logic controllers (PLCs) to control table-top conveyors (for loose bottles) and full-case conveyors (for packaged bottles) for five new bottling lines.

Development and Installation of a batch control system using ISA S88.01 compliant batch software

SUMMARY:
Used a programmable logic controller (PLC) and batch control software that is compliant with the ISA S88.01 batch control standard to control a batch process for a food flavorings manufacturer.

Downtime Collection and Reporting System for Juice Line

SUMMARY:
Developed HMI and Visual Basic front end to create real-time networked display of Juice Line status as well as automatically collect actual downtime reasons with time stamp.

Juice Blending/Batching system consisting of a PLC and HMI

SUMMARY:
Designed, developed and installed an automated juice blending and batching system. The system consists of two batch tanks where dry ingredients are dissolved in water, six storage/blending tanks to where the batches are pumped, with additional water and sugar added. During the packaging process, the liquids are pumped through proprietary blending systems with the final product being sent through HTST presses and on to bottling lines.

Dairy Creamery Automation

SUMMARY:
Designed, developed and installed a PLC/MMI system to automate the process of batching/blending milk, pasteurizing and step-heat processing for the making of sheep cheese. The process also included waste handling and CIP.

Control System for ammonia refrigeration system

SUMMARY:
A programmable logic controller (PLC) and operator interface terminal (OIT) were used to control the suction and discharge pressures of an ammonia refrigeration system for a cola bottling facility.

Implement an InTouch for Terminal Services Solution

SUMMARY:
Worked with local distributor of Wonderware products to implement an InTouch for Terminal Services solution for the Doritos 3D production line in Aberdeen, MD.

 
 

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